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The hydraulic high shear mixer is an equipment that uses mechanical external force to narrow the particle size of liquid-liquid and solid-liquid materials, uniformly distribute one phase into another or multiple phases, achieve the effect of refining, homogenizing, dispersing and emulsifying, so as to form a stable emulsion state. The working head of the hydraulic high shear mixer is refined from stainless steel forgings. According to different emulsification requirements, the equipment is equipped with a variety of working head structures. The hydraulic high shear mixer realizes lifting through hydraulic control.
Applicable Industries
It is suitable for the dispersion, emulsification and homogenization of product materials in industries such as biology, food, coatings, inks, textile auxiliaries, cosmetics, lubricating oils, etc.
Working Principle
The high shear mixer is designed to efficiently, rapidly, and uniformly distribute one or more phases into another continuous phase—even when these phases are typically immiscible.
Driven by the rotor’s high-speed rotation, the mixer generates high tangential velocity and intense mechanical effects. This results in strong kinetic energy that subjects the material to combined forces within the narrow gap between the stator and rotor—such as intense mechanical and hydraulic shearing, centrifugal extrusion, layer-by-layer friction, impact tearing, and turbulent flow.
These combined actions allow immiscible solid, liquid, and gas phases to be finely and uniformly dispersed and emulsified in an instant—under the support of a well-developed process and appropriate additives. Through high-frequency circulation and repeated cycles, a stable and high-quality final product is ultimately achieved.
Main Features of High Shear Mixer
◆ Also known as high shear emulsifier or high shear homogenizer, it is especially suitable for the pre-processing stage of materials.
◆ Precise fit between rotor and stator, with a claw-type structure working head made from forged rotor and stator components.
◆ Bidirectional suction enables ultra-fine dispersion and emulsification with high shearing efficiency.
◆ Hydraulic lifting system.
◆ Stable operation, low noise, easy to clean, flexible and mobile, suitable for continuous use.
◆ Operating temperature below 180°C.
◆ Explosion-proof design available, ensuring safety and reliability.
◆ Equipped with a mobile tank.
◆ Three types of clamping methods available for selection.
High Shear Mixer For Cream Production
The cosmetics manufacturer need to improve the texture and stability of their moisturizing cream. By integrating a high shear mixer into their production line, they achieved rapid and uniform emulsification of oil and water phases. The mixer’s rotor-stator system created intense shear forces, reducing droplet size and ensuring a smooth, consistent texture. The result was a stable, glossy cream with improved absorption and shelf life—produced in less time and with greater batch-to-batch consistency.
